En19 Alloy Steel Forged Corrugated Rolls

Price 80.0 INR/ Kilograms

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MOQ : 100 Kilograms

En19 Alloy Steel Forged Corrugated Rolls Specification

End Use
Heavy-duty rolling line

Roll Surface
Deep corrugation

Impact Resistance
Enhanced

Cooling Capability
Forced water

Core Structure
Homogeneous grain

Precision Machining
High tolerance

Machinability
Excellent

Surface Quality
Gloss finish

Temperature Range
Up to 450°C

Wear Life
Long cycle

En19 Alloy Steel Forged Corrugated Rolls Trade Information

Minimum Order Quantity
100 Kilograms

Payment Terms
Cash in Advance (CID)

Supply Ability
100 Kilograms Per Month

Delivery Time
7 Days

Main Domestic Market
All India

About En19 Alloy Steel Forged Corrugated Rolls

Steel World is stockiest, supplier,dealer and manufacturer of the En19 Steel Forged Corrugated Rolls.EN19 Steel, also known as 42CrMo4 or SAE 4140, is a versatile alloy steel with excellent mechanical properties. Lets dive into the details:Composition:Carbon: 0.35 0.50%Manganese: 0.90 1.50%Chromium: 0.80 1.20%Molybdenum: 0.20 0.40%Silicon: 0.10 0.35%Sulfur (max): 0.035%Phosphorus (max): 0.035%Properties:Hardness: EN19 steel can be heat-treated to achieve high hardness (typically around 223-331 Brinell).Tensile Strength: It exhibits impressive tensile strength (775-1000 N/mm).Yield Strength: EN19 has a yield strength of 555-755 N/mm.Elongation: Approximately 12-13%.Impact Toughness (Izod KCV): Ranges from 22 to 50 J.Applications:Forged Components: EN19 steel is commonly used for forged flat bars, such as crankshafts and connecting rods.Automotive Gears and Parts: Suitable for high-loading applications like engine gearboxes.Oil & Gas Industry: EN19 has gained popularity in this sector due to its strength.Remember that EN19 steel is often heat-treated to enhance its properties.

Superior Forged Construction for Demanding Applications

Manufactured from En19 Alloy Steel, these forged corrugated rolls deliver exceptional strength and reliability. The homogeneous grain structure offers consistent impact resistance, ensuring stable operation during intensive use in heavy-duty rolling lines. Their deep corrugation and precision-machined surface maximize grip and performance.

Precision Engineering for Enhanced Performance

Each roll is meticulously crafted with high machining tolerance, resulting in a precise fit and optimal functionality. The advanced manufacturing process yields a gloss finish on the surface, promoting smooth operation and minimizing friction in high-output industrial settings.

Long-Term Benefits and Reduced Maintenance

The rolls' design supports long wear cycles and efficient cooling through forced water systems. Superior impact resistance and excellence in machinability translate to reduced downtime and extended maintenance intervals, which benefits dealers, manufacturers, and end users alike.

FAQ's of En19 Alloy Steel Forged Corrugated Rolls:

Q: How are En19 Alloy Steel Forged Corrugated Rolls manufactured to achieve high precision and quality?

A: These rolls are forged from premium En19 alloy steel, followed by precision machining using advanced techniques. This process creates a high tolerance finish, ensures deep corrugation, and develops a homogeneous grain structure for superior durability and performance.

Q: What advantages do the deep corrugated surfaces provide in heavy-duty rolling lines?

A: The deep corrugation enhances material grip and rolling efficiency, resulting in improved throughput and consistent surface textures on processed materials, making them ideal for demanding industrial applications.

Q: When should forced water cooling be used with these forged rolls?

A: Forced water cooling is recommended during high-temperature operations, especially when the rolls are exposed to temperatures approaching 450C. This cooling method extends wear life and maintains roll integrity under intense conditions.

Q: Where are En19 Alloy Steel Forged Corrugated Rolls commonly utilized in India?

A: These rolls are widely used across India's heavy-duty rolling lines by manufacturers, exporters, wholesalers, dealers, and service providers engaged in steel, metal forming, and industrial processing sectors.

Q: What is the process for ensuring a homogeneous core structure in these rolls?

A: The rolls are forged with controlled heat treatment and working methods that promote uniform grain flow throughout the core, resulting in enhanced impact resistance and structural integrity.

Q: How does the long wear life of these rolls benefit users?

A: With their extended wear cycle and high impact resistance, these rolls reduce the frequency of replacements and maintenance. This improves operational efficiency and lowers long-term costs for dealers, service providers, and end users.

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