About En19 Steel Forged Backup Rolls
Steel World is stockiest, supplier, dealer and manufacturer of the En19 Steel Forged Backup Rolls.EN19 Steel, also known as 42CrMo4 or SAE 4140, is a versatile alloy steel with excellent mechanical properties. Lets dive into the details:
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Composition:
- Carbon: 0.35 0.50%
- Manganese: 0.90 1.50%
- Chromium: 0.80 1.20%
- Molybdenum: 0.20 0.40%
- Silicon: 0.10 0.35%
- Sulfur (max): 0.035%
- Phosphorus (max): 0.035%
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Properties:
- Hardness: EN19 steel can be heat-treated to achieve high hardness (typically around 223-331 Brinell).
- Tensile Strength: It exhibits impressive tensile strength (775-1000 N/mm).
- Yield Strength: EN19 has a yield strength of 555-755 N/mm.
- Elongation: Approximately 12-13%.
- Impact Toughness (Izod KCV): Ranges from 22 to 50 J.
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Applications:
- Forged Components: EN19 steel is commonly used for forged flat bars, such as crankshafts and connecting rods.
- Automotive Gears and Parts: Suitable for high-loading applications like engine gearboxes.
- Oil & Gas Industry: EN19 has gained popularity in this sector due to its strength.
Remember that EN19 steel is often heat-treated to enhance its properties.EN19 Steel, also known as 42CrMo4 or SAE 4140, is a versatile alloy steel with excellent mechanical properties. Lets dive into the details:
-
Composition:
- Carbon: 0.35 0.50%
- Manganese: 0.90 1.50%
- Chromium: 0.80 1.20%
- Molybdenum: 0.20 0.40%
- Silicon: 0.10 0.35%
- Sulfur (max): 0.035%
- Phosphorus (max): 0.035%
-
Properties:
- Hardness: EN19 steel can be heat-treated to achieve high hardness (typically around 223-331 Brinell).
- Tensile Strength: It exhibits impressive tensile strength (775-1000 N/mm).
- Yield Strength: EN19 has a yield strength of 555-755 N/mm.
- Elongation: Approximately 12-13%.
- Impact Toughness (Izod KCV): Ranges from 22 to 50 J.
-
Applications:
- Forged Components: EN19 steel is commonly used for forged flat bars, such as crankshafts and connecting rods.
- Automotive Gears and Parts: Suitable for high-loading applications like engine gearboxes.
- Oil & Gas Industry: EN19 has gained popularity in this sector due to its strength.
Remember that EN19 steel is often heat-treated to enhance its properties.
Exceptional Engineering for Demanding ApplicationsEn19 Steel Forged Backup Rolls stand out with their robust construction using high-grade chrome-moly steel. These rolls feature remarkable impact strength and extended fatigue life, making them perfect for demanding rolling mill operations. With hot forging and careful annealing processes, each roll achieves outstanding load capacity and minimal surface defects, ensuring long-term performance.
Stringent Testing and Quality AssuranceEach backup roll undergoes thorough ultrasonic testing to ensure both surface and internal integrity. The combination of precise machining and advanced manufacturing methods results in rolls that are both highly accurate and defect-free. This dedication to quality ensures consistent, heavy-duty performance in industrial environments.
FAQ's of En19 Steel Forged Backup Rolls:
Q: How is the machining precision of En19 Steel Forged Backup Rolls ensured?
A: Machining precision is achieved through advanced manufacturing techniques, maintaining tight tolerances for accurate dimensions and a smooth surface finish. Each roll is carefully machined after forging and annealing, ensuring optimal fit and function in rolling mills.
Q: What benefits does the chrome-moly steel family provide to backup rolls?
A: Chrome-moly steel offers a combination of high tensile strength, superior impact resistance, and excellent fatigue life. These properties contribute to the backup roll's durability, heavy load capacity, and long-term wear performance, which are essential for harsh industrial applications.
Q: When should En19 Steel Forged Backup Rolls be used?
A: These rolls are ideal for heavy-duty rolling mill operations and applications requiring extended usage cycles, low maintenance, and excellent surface integrity. Their robust construction makes them suitable for use in industries such as steel manufacturing and metal forming where reliability is crucial.
Q: Where are En19 Steel Forged Backup Rolls typically utilized?
A: They are commonly applied in rolling mills, metal processing plants, and other industrial environments across India where high load capacity and superior wear resistance are essential for operational efficiency.
Q: What testing standards are followed to ensure the quality of these backup rolls?
A: Ultrasonic testing is performed on every roll to verify the absence of internal flaws and surface defects. This rigorous process ensures homogeneous quality and reliable performance for long-term industrial use.
Q: How does forged and annealed delivery condition benefit the end user?
A: Providing the rolls in a forged and annealed state optimizes internal structure for homogeneity while relieving internal stresses. This enhances mechanical properties and simplifies further processing or installation by the user.
Q: What maintenance is required for En19 Steel Forged Backup Rolls in operation?
A: The rolls are designed for low maintenance due to their excellent wear resistance and fatigue life. Routine inspections are sufficient to ensure ongoing optimal performance, reducing downtime and maintenance costs in industrial operations.